Aerospace Testing Market Size, Share, By Component (Services and Product), Type (Structural Testing, Environmental Testing, Acoustic Testing, Flight Testing, Materials Testing, and Others), Source (In-House Testing, Outsource Testing, and Others), End-User (Commercial Aviation, Military Aviation, Space, and Others), and Region - Trends, Analysis, and Forecast till 2035

• Across 2035, the market is predicted to lift up to USD 8.2 Billion.
• Aerospace testing market size was benefited USD 5.3 Billion during 2024.
• Target market is increasing in size of CAGR of 4.9%.

Aerospace testing is a process that evaluates the performance and safety of aerospace components and systems. Development of lightweight, fuel-efficient aircraft, expansion of space exploration, strong safety regulations, integration with advanced technologies, rising requirement for sustainable aviation solutions, rising demand for material testing services, high demand for military aircraft, spacecraft, and others. The rise in complexity of aerospace systems are factors which gives assistance to market expansion.

Beneficial Effect of AI in Aerospace Testing:

The rapid evolution of artificial intelligence (AI) is impacting a variety of industries including aerospace industry. There are many applications of AI in aerospace industry, such as demonstrations of artificial intelligent flight control, multiagent planetary exploration vehicles, autonomous navigation on Mars, aids to crewed missions, and research into novel detect-and-avoid systems.

Key Drivers of Target Market:

Reduction in Risks & Costs by Utilizing Aerospace Testing Can Boost Growth of the Market

Aerospace testing can help to reduce the risks and costs associated with software failures, defects, and errors which contributes to the aerospace testing market growth. Aerospace testing can help to identify and fix potential issues before they cause serious problems, such as system malfunctions, crashes, or even accidents. By detecting and correcting defects early, individual can also save time and money on rework, maintenance, and support.

• For instance, in November 2023, prompted by recent investments and advancement from the commercial and non-traditional sector, DIU started the Hypersonic and High-Cadence Airborne Testing Capabilities (HyCAT) initiative to address the need for low-cost, high-cadence test capabilities for the hypersonic community.

Restraints:

Complexity & Custom Workflow can Hamper Market Expansion

Aerospace testing is complex and has various features, such as fleet management, sales management, inventory management, invoicing, scheduling, and more. Hence, a testing tool with custom workflows is required to support the unique needs of the aerospace industry. But, testing the proper functioning of all these aspects is challenging and time-consuming.

• Counterbalance Statements: Advanced simulation and modeling, modular test systems, automated data collection and analysis, automated test planning and scheduling, advanced test environments, and others are solution to overcome the problem.  

Opportunities:

Development of Advanced Technologies Expected to Expand the Market Growth

The development of advanced technologies in aircraft testing, such as digital radiography testing, 3D scanning, and infrared thermography, are providing significant opportunities for the detection of defects and the safety of commercial/regional aircraft, helicopters, and military aircraft.

• For instance, in May 2024, Hexagon has released two handheld 3D scanners for manufacturing and MRO inspection in the aerospace sector. First handheld 3D scanners enable customers to digitalize parts without worrying about environmental conditions.

The market is characterized by component, type, testing method, source, end-user, and region. 

Component

By reference to component, the market is divided into services and product. Services segment monopolize the market due to due to the growth of air travel and the need to ensure the safety and efficiency of aircraft.

Type

Structural testing, environmental testing, acoustic testing, flight testing, materials testing, and others are components of type upon which the market is distributed. The materials testing section cling to enormous aerospace testing market share as it ensures the structural integrity and safety of aerospace equipment.

Source

The market on the basis of source is grouped into in-house testing, outsource testing, and others. The outsourcing testing segment holds the tremendous aerospace testing market share. This is due to the need to test new aircraft models and the strict safety regulations that must be followed.

End-User

Commercial aviation, military aviation, space, and others are end-users of target market on which it is segmented. The commercial vehicle is predicted to signify the target market growth due to the increasing demand for air travel, the need to test new aircraft models, and the need to meet strict safety regulations.

• For instance, in May 2023, Waygate Technologies, a Baker Hughes business and market leader in non-destructive testing (NDT) solutions for industrial inspection, and GE Aerospace announced that they have signed a joint technology development agreement (JTDA) to develop software and hardware inspection solutions for commercial aircraft engines.

Regional

Geographically, the market is distinguished into regions including North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa.

North America: Growing population, higher income levels, technological developments, investments in R&D, and others are some key factors on which this region look ahead to dominate growth of market. 

• For instance, in January 2025, Stratolaunch has been awarded a USD 24.7 Mn agreement by the Missile Defense Agency (MDA) to support the U.S. national defense objectives through a groundbreaking hypersonic flight test mission. The test campaign portion of the project, targeted to occur in the fourth quarter of 2025, will demonstrate critical capabilities for testing advanced missile defense systems against the growing global threat posed by hypersonic weapons.

Asia Pacific: Asia Pacific region is deemed to be the proliferate region in the target market. Countries, such as India, China, and many more are working diligently due to the region's rapid economic growth, rising defense budgets, and increasing demand for air travel.

• For Instance, in October 2024, the defense ministry examined a proposal to set up a National Aerospace Testing Establishment (NATE) as a specialized umbrella body for testing and evaluating all kinds of aircraft, helicopter, drones, and others. The proposed NATE ensured an “integrated and synergistic approach” among armed forces.

Aerospace Testing Market Report Scope:

Segmentation:

By Component:

• Services
  • Testing Services
  • Inspection Services
  • Others
• Product
  • Humidity Chambers
  • Hot Air Oven
  • Software
  • Others

By Type:

• Structural Testing
• Environmental Testing
• Acoustic Testing
• Flight Testing
• Material Testing
• Others

By Source:

• In-House Testing
• Outsource Testing
• Others

By End User:

• Commercial Aviation
• Military Aviation
• Space
• Others

By Region:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • U.K.
  • France
  • Russia
  • Italy
  • Spain
  • Netherlands
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • Indonesia
  • Malaysia
  • South Korea
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Rest of Latin America
• Middle East & Africa
  • GCC
  • Israel
  • South Africa
  • Rest of Middle East & Africa

The leading companies accomplishing in the market include AIRBUS, BOEING, Intertek Group plc, MISTRAS Group, Element U.S. Space & Defense, and others. Many companies in the market are executing fundamental policies involving acquisitions, partnerships, innovation of new tests, and others.

List of Key Players in the Market:

• AIRBUS
• BOEING
• Intertek Group plc
• MISTRAS Group
• Element U.S. Space & Defense
• SGS Société Générale de Surveillance SA.
• TÜV SÜD
• APPLUS+
• BUREAU VERITAS
• Eurofins Scientific
• LOCKHEED MARTIN CORPORATION
• ROHDE & SCHWARZ
• Aerospace Testing Lab, Inc.
• MOOG INC.

• In January 2025, NASA has recently launched a series of remote cargo flight tests aimed at shaping the future of aviation. This initiative is expected to bring about major advancements in aircraft operations, aircraft maintenance, and aerospace engineering, creating ripple effects that could influence the entire aviation sector, including airlines, airports, aircraft manufacturers, and even pilot training programs.
• In January 2025, AI software provider Monolith is working with Vertical Aerospace to improve and more efficiently test the VX4 eVTOL aircraft. Bristol, a U.K.-based Vertical Aerospace plans for its VX4 to enter into service in 2028. The company is currently flight-testing a prototype and building a fleet of six test aircraft.

Analyst View:      

Development of lightweight, fuel-efficient aircraft, expansion of space exploration, strong safety regulations, integration with advance technologies, rising requirement for sustainable aviation solutions, and others, are factors, which gives assistance to market expansion.

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