Robotic Welding Market Size, Share, By Type (Arc Welding and Spot Welding), By Payload (Less than 50 Kg, 50–150 Kg, and More than 150 Kg), By End-User (Automotive and Transportation, Metal and Machinery, Electricals and Electronics, and Aerospace and Defense), and By Region - Trends, Analysis and Forecast till 2034

Robotic welding market size was valued at USD 4.8 Billion in 2024 and is expected to reach USD 9.9 Billion by 2034 growing at a CAGR of 8.2%

Robotic welding represents an integrated manufacturing process in which programmable robots have been employed to automate welding operations. This technology has really gained momentum in its application over the past years within those industries - for example, automotive, aerospace, construction, and heavy machinery - that require precision, efficiency, and high productivity.

In general, the robotic welding systems consist of several industrial robots, welding equipment such as torches and power supplies, and many sensors and controllers that help in accomplishing intricate welding tasks with minimum human intervention. The process of robotic welding revolutionized the traditional welding processes by providing a set of advantages over traditional/manual welding in terms of speed, consistency, and precision. Since robotic systems are not fatigue-prone, high-quality welds are consistently produced on extended runs.

These systems can be built to operate on a range of welding operations, including arc welding, spot welding, and laser welding. Advanced sensing and vision are two primary components of robotic welding. This allows the robotic system to make corrections according to the conditions it deems acceptable in the welding environment, such as material thickness and position.

The robotic welding systems also can work in extreme conditions underwater and at extreme temperatures where a human worker will be at risk. Robotic welding has many detriments due to more disadvantages mostly on initial investment and technical complexity. Big initial investment is needed into equipment, software, and training personnel for the setup of a robotic welding system.

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Key Drivers of Target Market:

Increased Demand for Automation and Precision

• The increasing need to automate the manufacturing process in final-use sectors such as aerospace, automotive, and electronics is the main revenue factor in the welding robot market.
• Robotics increases manufacturing, reduces the rate of human error, and provides welds of higher quality. As it is difficult to provide the quantities required by the final use sector without compromising quality, automated welding is therefore an essential use.

Rising Labor Costs and Shortage of Skilled Welders:

• The shortage of qualified welders and the increasing cost of labor are the primary forces pushing the adoption of robot welding.
• The majority of the world is witnessing an increasing discrepancy between demand and supply of qualified welders. The issue is made worse by a retiring population and an overall decrease in new generations' dedication to welding as a profession.

Restrains:

High Initial Investment and Implementation Cost:

• One major barrier to the sector's growth is the expensive nature of welding robot study, creation, and production. Most of the time, it could involve complex fabrication processes that require specific conditions for organisms to grow, resulting in an extremely costly setup.

Opportunities:

Integration of Artificial Intelligence and Machine Learning:

• In the field of robotic welding companies, a combination of AI and ML technologies offers an important growth opportunity. The growing complexity of production procedures offers a favorable prospect.
• Increasing AI and ML abilities may significantly enhance welding robot systems' efficiency, encouraging further development. Automated welding will typically benefit from the utilization of AI and ML in various ways.

The market is segmented based on Type, Payload, End-User, and Region.

Type Insights:

• Arc Welding: Another highly common type of robotic welding is spot welding. This procedure spots two or more thin sheets of metal together at specific points, applying pressure along with heat, which combines them into one sheet at the desired region. This method is also fast and economical for high-volume production lines, like car bodies, and is often used in tasks that require high speed and repeatability when joining sheet metals.
• Spot Welding: Another common type of robotic welding is spot welding, which is widely used in the automobile industry. It involves joining two or more sheets of metal at a specific point using pressure and heat. This method is quick and cost-effective for high-volume production, like car bodies. Spot welding is utilized in applications requiring high speed and repeatability for sheet metal joining.

Payload Insights:

• Less than 50 Kg: Robots with a maximum payload of less than 50 kg are usually employed for tasks demanding extreme accuracy and low load, including soldering small parts for the semiconductor or medical device industries. These machines are ideal for delicate welding jobs as they are agile and can move through small spaces with difficulty.
• 50–150 Kg: The weight's load range provides flexibility for circumstances requiring precision whilst handling a bit hefty products. These work in industries such as industrial manufacturing and automotive production, where greater amounts of weight necessitate additional handling abilities.
• More than 150 Kg: The weight load limit offers adaptability when handling substantial items, needing accuracy. These are employed in industries including factories and car manufacturing, where heavier loads demand more dexterity.

End-User Insights:

• Automotive and Transportation: The demand for automated welding is fueled by applications like automotive and transportation, which require precision, speed, and replication in the production of vehicle parts. The use of robotic welding has become common in various automotive fields, such as body and chassis assembly, where excellent welds need to be made more effectively.
• Metal and Machinery: Robotic welding is also widely used in the fabricating and assembling of various metallurgic and machinery products, including industrial machines and structural components. This is beneficial to the industry in terms of handling big, complicated assemblies besides providing quality welds consistently across varied products.
• Electricals and Electronics: Another application of robotic welding is in the electrical and electronics industry, where there is an induction of high precision in welding components of circuit boards, batteries, and other electronic devices. In the electrical and electronics industry, robotic systems are supposed to show dexterity on small and fragile materials with accuracy, which is ideal for performing minute and small-scale welding tasks.
• Aerospace and Defense: In fact, aerospace and defense industries make extensive use of robotic welding for the production of aircraft and spacecraft, as well as military equipment, where precision and reliability demands are critical. Robotic welding ensures that critical aerospace and defense components meet very stringent quality standards, and is, therefore, crucial for the safety and performance of aerospace and defense products.

Regional Insights:

• North America: North America is one of the leading players in the robotic welding market worldwide, owing to the presence of a well-organized ecosystem for innovation and market development.
• Asia Pacific: Asia has seen the greatest expansion in the global market for specialized enzymes. The rise is caused by multiple variables. This region's welding businesses are growing at the fastest possible rate.
• Europe: The Robotic Welding market is well-matured and developed in Europe, with strong innovation and regulatory emphasis. Europe's leading companies have always excelled in making high-quality robotic welding for all applications.
• Latin America: The Latin American Robotic Welding market is emerging and promises high growth. The company has witnessed reasonable growth from various sources for some time now. When the economies in the region start on a growing path, disposable income also rises.
• Middle East and Africa: The Middle East and Africa are developing markets for robotic welding, with the expansion being quite stifled due to certain constraints. On the other hand, the capability to produce robotic welding is low in the MEA market.

Robotic Welding Market Report Scope:

Segments Covered in the Report:

This report forecasts revenue growth at global, regional, and country levels and provides an analysis of the latest industry trends and opportunities in each of the sub-segments from 2024 to 2034. For the purpose of this study segmented the target market report based on Type, Payload, End-User, and Region.

Segmentation:

By Type:

• Arc Welding
• Spot Welding

By Payload:

• Less than 50 Kg
• 50–150 Kg
• More than 150 Kg

By End-User:

• Automotive and Transportation
• Metal and Machinery
• Electricals and Electronics
• Aerospace and Defense

By Region:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Russia
  • Italy
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• Middle East & Africa
  • GCC
  • Israel
  • South Africa
  • Rest of Middle East & Africa

The key players operating the Robotic Welding Market include FANUC Corp., ABB Ltd., Yaskawa Electric Corp., KUKA AG, Kawasaki Heavy Industries, Ltd., Panasonic Corporation, Comau S.p.A., DENSO Corporation, Nachi-Fujikoshi Corp., Universal Robots A/S, Mitsubishi Electric Corporation, Lincoln Electric Holdings, Inc., OTC Daihen Inc., AMADA Holdings Co., Ltd., Reis Robotics, Hyundai Robotics, IGM Robotic Systems, Staubli International AG, Carl Cloos Schweißtechnik GmbH, and Siasun Robot & Automation Co., Ltd

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• In June 2023, FANUC, a leading robotics manufacturer, launched a new collaborative robot (cobot) specifically designed for welding applications. The new cobot, CRX-10iA/L, offers advanced features such as an easy programming interface and enhanced safety measures that allow it to work alongside human operators without the need for safety fences.
• In May 2023, ABB, another major player in industrial robotics, introduced an AI-powered robotic welding solution that integrates advanced machine learning algorithms to optimize welding parameters in real-time. The new solution, named "Weld AI," is capable of automatically adjusting settings based on the material type, thickness, and joint configuration, ensuring consistent weld quality.

• FANUC Corp.
• ABB Ltd.
• Yaskawa Electric Corp
• KUKA AG
• Kawasaki Heavy Industries, Ltd.
• Panasonic Corporation
• Comau S.p.A.
• DENSO Corporation
• Nachi-Fujikoshi Corp.
• Universal Robots A/S
• Mitsubishi Electric Corporation
• Lincoln Electric Holdings, Inc.
• OTC Daihen Inc.
• AMADA Holdings Co., Ltd.
• Reis Robotics
• Hyundai Robotics
• IGM Robotic Systems
• Staubli International AG
• Carl Cloos Schweißtechnik GmbH
• Siasun Robot & Automation Co., Ltd